Filter Bag Material Selection by Flue Gas Temperature
Filter bag material is selected by first narrowing candidates by flue gas temperature, then making the final choice based on acid gas, moisture, oxygen and alkali conditions. Enter your conditions below to rate each material Suitable, Caution or Not suitable, based on the Micro-one DuraFill™ material guide.
Filter Bag Material Selection by Flue Gas Temperature
Material
Continuous Temp.
Peak (Surge) Temp.
Acid Resistance
Alkali Resistance
Typical Applications
Polypropylene (PP)
77–93°C
93–110°C
Excellent
Excellent
Chemical and food processing, low-temperature moist dust
Acrylic (Homopolymer)
125–127°C
140°C
Very good
Fair
Spray dryers, low-temperature moist gas
Polyester (PET)
130–150°C
150–180°C
Good
Fair
General dust collection at ambient temperature (cement raw materials, wood, feed)
Meta Aramid (Nomex®)
190–200°C
218–240°C
Good
Good
Asphalt plants, hot abrasive dust
PPS
190°C
200–218°C
Excellent
Very good
Coal-fired boilers, gas near the dew point or high in moisture
Polyimide (P84)
216–260°C
232–260°C
Very good
Fair
Cement kilns, hot low-pH gas
PTFE
232–260°C
260–280°C
Excellent
Excellent
Waste incinerators, chemical processes, humid and strongly acidic gas
Fiberglass
260°C
288°C
Good
Fair
High-temperature gas, carbon black
In What Order Should Filter Bag Material Be Selected?
Operating temperature — Normal temperature must be within the continuous operating temperature, and the peak temperature at startup or upset within the peak (surge) temperature.
Acid gas and moisture — With high SOx/HCl or operation near the dew point, choose acid-resistant media such as PPS, P84 or PTFE.
Oxygen and alkalis — Avoid PPS with high oxygen, and P84 with alkalis at high temperature.
Fine particulate and NOx — With strict emission limits, consider an ePTFE membrane; if NOx must also be reduced, consider CataFill™ catalytic filter bags.
What Should You Keep in Mind When Using This Chart?
Ratings rank Excellent > Very good > Good > Fair. Temperatures are for dry gas and vary with the fabric specification. Polyester hydrolyzes at high temperature and moisture, PPS is vulnerable to high O₂ and NO₂, P84 to alkalis at high temperature, and fiberglass to hydrogen fluoride (HF) and flex abrasion. This chart is a starting point; the final selection should take dust properties and site conditions into account.
Frequently Asked Questions
Which filter bag material is most common in waste incinerators?
Where flue gas is humid and strongly acidic, as in waste incinerators, PTFE is the usual choice because its acid and alkali resistance are both rated Excellent. The typical applications listed in the chart reflect the same logic.
If the temperature fits, can any material be used?
No. At the same temperature, bag life varies widely with acid gas, moisture, oxygen, alkali and HF conditions. Narrow the candidates by temperature, then make the final choice based on gas conditions.
Is the membrane separate from the bag material?
Yes. An ePTFE membrane is laminated onto the surface of the filter media and adds surface filtration regardless of which felt it is applied to. Select the felt for temperature and gas conditions, and the membrane for emission limits and differential pressure control.
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